Hot Tub Forum

Original => Hot Tub Forum => Topic started by: cajun1 on February 28, 2007, 11:16:14 am

Title: Slab with rebar or wire mesh?
Post by: cajun1 on February 28, 2007, 11:16:14 am
I'm getting a slab poured soon for my brand-new Epic, set to arrive next week!  The guy is using a heavy-guage wire mesh instead of rebar.  Is this okay?  Also, I read something a while back about grounding a slab.  Is that necessary?  I don't think he's doing that.
Thanks in advance!
Title: Re: Slab with rebar or wire mesh?
Post by: Chas on February 28, 2007, 11:28:39 am
I have used welded wire mesh successfully for years.

I have contractors who only use rebar.

Both seem to work just fine - but I am not a specialist in this.

As to bonding - it is very easy: just put a bonding clamp and some wire on the rebar and run it to wherever it makes sense. Or, drill a hole in the forms and put a grounding rod so that it sticks out slightly. I have even seen people leave a section of rebar sticking out, but that rusts off pretty quickly so I don't recomment it.

You shouldn't have to worry about it, but doing it now is sure a lot easier than drilling in and adding it later.

And you would be amazed at how conductive a damp concrete slab is...


 8-)

Title: Re: Slab with rebar or wire mesh?
Post by: cajun1 on February 28, 2007, 11:44:13 am
Ok, is the grounding just for spa slabs?  Because I have a concrete patio and I don't see anything sticking out from it.
Title: Re: Slab with rebar or wire mesh?
Post by: Dr. Spa™ Ret. on February 28, 2007, 11:45:42 am
Rule of thumb is if it's under 6" thick, wire. Over 6" rebar. Thin concrete with rebar tends to crack along the rebar.

It should also be noted that rebar and welded wire mesh are not to PREVENT the concrete from cracking, but to prevent vertical movement of the concrete when it does crack.
Title: Re: Slab with rebar or wire mesh?
Post by: cajun1 on February 28, 2007, 11:47:50 am
mine's going to be 4 inches, so I guess wire is the way to go, then.
Title: Re: Slab with rebar or wire mesh?
Post by: jeff925 on February 28, 2007, 12:14:39 pm
i would ground(bond) the slab. all you have to do is take some wire, something large like #8 or #10, strip about 12 inches or so from it, and wrap it several times tightly around if the rebar or wire mesh and leave some hanging out after the concrete is poured. Then drive a ground rod next to the pad and attach the ground wire to it.
Title: Re: Slab with rebar or wire mesh?
Post by: bluesman on February 28, 2007, 12:20:28 pm
I just had my slab poured last Friday. My contractor used rebar and wire mesh. We also used 3500 psi concrete. The slab is 18 x 20 x 6" thick. My tub is going to be installed next Thursday 3/8. :)

Bluesman 8-)
Title: Re: Slab with rebar or wire mesh?
Post by: cajun1 on February 28, 2007, 12:23:24 pm
Bluesman, did they ground (bond) your slab?
Mine is only going to be 8 by 10.
Title: Re: Slab with rebar or wire mesh?
Post by: 96SC on February 28, 2007, 12:27:59 pm
Quote
i would ground(bond) the slab.  

 :o  As I have said in the past, I am amazed at the things I have learned about hot tubs in this forum.  Never, ever have I heard or read about grounding (I guess bonding is the technical term) a patio that a spa is being put on.

Thanks again.
Title: Re: Slab with rebar or wire mesh?
Post by: bluesman on February 28, 2007, 12:32:48 pm
The spa is grouned back to the main panel. There's a 50 amp disconnect 5 feet away from the spa which has #6 four wire (black,white,red and green wires) that back to the main panel in the house which is grouned. Since the disconnect goes back to ground via #6 four wire to the main panel ground, it is not necessary to ground again at the spa location.

Bluesman 8-)
Title: Re: Slab with rebar or wire mesh?
Post by: bluesman on February 28, 2007, 12:34:00 pm
I think the "d" key is sticking. ;D ;D ;D
Title: Re: Slab with rebar or wire mesh?
Post by: cajun1 on February 28, 2007, 12:47:14 pm
Bluesman, that's what my husband told me.  We're going to have the disconnect bax and the #6 four wire, too, going to the main.  So I guess we're okay if we don't ground the slab.
Thanks
BTW, what tub are you getting?
Title: Re: Slab with rebar or wire mesh?
Post by: Brewman on February 28, 2007, 01:19:59 pm
Grounding the slab is a NEC code issue, which may or may not be enforced in your area.  When I wired my spa I wasn't required to bond the slab- that was 3 1/2 years ago.  Check with your local code enforcement people if you're worried about this, if your DIY.  Contractors should know the local rules if your going that route.
 
Title: Re: Slab with rebar or wire mesh?
Post by: svspa on February 28, 2007, 01:52:57 pm
Guys,

I think you should clarify you're talking about 2 different things. Grounding and Bonding are different.

Here's a link that explains some of it. From what I remember of my tub install there should be a bonding lug in the hot tub cabinet and that's where any metal within 5' of the tub should be bonded.

[link]http://ecmweb.com/mag/electric_grounding_vs_bonding_11/index.html[/link]

I am not an electrician though so I take no responsibility for anyone frying themselves, their hot tub, their home electrical system or their cherished pets.

Steve
Title: Re: Slab with rebar or wire mesh?
Post by: Chas on February 28, 2007, 01:56:19 pm
We have two terms here which are not equal. As the terms apply here:

Bonding is simply connecting two things together.

Grounding is connecting something to the ground conductor in your electrical system.

So to bond your slab, you could run a wire from the slab to the bonding bus on your spa. That ties the two items together electrically. Metal objects anywhere near a tub are supposed to be bonded - patio covers, fences, equipment, electrical conduit, lighting fixtures etc. I have been forced by inspectors to bond aluminum window frames right next to a tub, and let me tell you: there is no 'pretty' way to accomplish that one!

To get a wire into or from your slab, you can do what has been suggested here: run a wire into the rebar or ww before the pour, or simply set a copper ground stake into the form with the end exposed somehow. I like to drill a hole for it hrough the form so that they are not sticking straight up, but YMMV.

The spa should be grounded, so if you bond items to it, they become grounded as well. But even if the ground to the tub is somehow broken, having everything around the tub at the same electrical potential minimizes danger of zappage.

The point of bonding is that if you ground the tub, that ground conductor could be real long as it makes it's way back to the box. If you ground the slab the same way, there could still be a lot of potential difference between the slab and the tub. By running a short bond wire right from the slab to the tub - or right from the metal post or what-have-you to the tub - you cancel out any potential difference between the two.

'Potential Difference' is roughly equal to voltage, and it is what you feel if you cross two live wires.

 8-)
Title: Re: Slab with rebar or wire mesh?
Post by: Dr. Spa™ Ret. on February 28, 2007, 02:43:07 pm
I think there also some other confussion here. The rebar / wire should be BONDED to the spa system. It should NOT be grounded through a grounding rod. Doing so can actually be dangerous.
Title: Re: Slab with rebar or wire mesh?
Post by: Brewman on February 28, 2007, 04:36:54 pm
Nice catch- I meant bonding in my post.  Just a mental oops.  
Title: Re: Slab with rebar or wire mesh?
Post by: autoplay on February 28, 2007, 04:45:01 pm
Quote
Rule of thumb is if it's under 6" thick, wire. Over 6" rebar. Thin concrete with rebar tends to crack along the rebar.

It should also be noted that rebar and welded wire mesh are not to PREVENT the concrete from cracking, but to prevent vertical movement of the concrete when it does crack.

Correct you are Dr. Spa :)  The aggregate,the moisture,and the mix over-all play a key part in the successful curing of concrete/portland based products.

Tile/stone mason specs.....can use 2"x2" wire,up to 4"s thick.

In a frost/freeze enviroment....I would highly recommend a free-floating slab. If that's not do-able,you want expansion joints,outside,every 16'. If tying into an existing slab,bore/core into existing,tie in with rebar,and use expansion felt etc at the tie-in.  Your concrete contractor will know the specs for your area.

GL
Title: Re: Slab with rebar or wire mesh?
Post by: morecowbell on February 28, 2007, 05:47:19 pm
Definitely check with your local code enforcement official.
Here in New Jersey a new ordinance will be in effect requiring what is called an equipotential bonding grid on concrete slabs for spas as well as concrete decking surrounding in ground pools. This requirement will probably mean an addittional $350 to a homeowner. That is if it is done correctly. If it is not correct they will make you rip it out and do it over. We are a heavily regulated state however.
Title: Re: Slab with rebar or wire mesh?
Post by: Gomboman on February 28, 2007, 10:35:28 pm
I'm confused on this matter myself. Our spa was installed on a concrete patio that was built a few years prior to getting the spa. I don't believe the patio was bonded or grounded in any official manner. I know the spa has a grounding wire installed within the cabinet. Should I be concerned with this? Is it possible to ground the patio now after the fact? There is no wire mesh or rebar buried in my concrete.
Title: Re: Slab with rebar or wire mesh?
Post by: Dr. Spa™ Ret. on February 28, 2007, 11:50:57 pm
First off, BONDING and GROUNDING are two VERY different things, for VERY different purposes.

If the "grounding wire inside your cabinet" is visible (not inside an electrical box), it is NOT a grounding wire, but is a BONDING wire (or "lug").

Again, bonding and grounding are DIFFERENT. HEY, they're even spelled differently. The very simple explanation of bonding is that it is done to prevent you from being shocked when your left hand touches one metal component, and your right hand touches another metal component. By running a wire from one component to another, stray electricity (from a short for example) will equalize through the wire and one metal component will NOT have a greater voltage in it than another component.

Grounding on the other hand is to give stray electrical current a place to go, other than through you (and in theory it goes with such "force" it causes a breaker to trip or a fuse to blow).

To some extent, the two work in conjunction with each other, sort of as backups for each other.   BUT THER ARE DIFFERENT.

Lets take a real life example (happened to a customer of mine when I was a lowly repair man). A guys spa is not properly grounded. The heater shorts out. When he stands on the wet concrete by his spa, and sticks his hand in the water electricity from the shorted heater travels through the water, through his hand, down through the concrete into the earth. He gets a nice little shock. Had the pad been BONDED to the spa the electricity in the water would have also been in the concrete pad. AND the amount of electricity in each would have been EQUAL. and he wouldn't have felt a shock. Had his spa been properly GROUNDED (he did his own wiring job), the ground wire would have given the "stray electricity a path to go and almost certainly would have tripped the circuit breaker. Even if it didn't trip the breaker, electricity "takes the path of least resistance", and since it travels more easily through the ground wire than through the human body, he wouldn't have gotten shocked.

Now, had he GROUNDED the pad (attached it to a metal rod driven into the ground), he probably would have felt a much more severe shock as the electricity would have been able to travel through the pad to earth more easily.

Furthermore. According to the NEC, you CAN NOT use a "grounding rod" ("bonding rod" actually) as a ground (if, I believe, the voltage is under 600 volts). Dirt, is a VERY POOR conductor of electricity. In reality what this will do is potentially electrify the ground around the spa and has the potential of ELECTROCUTING you if your standing on the ground and touch something that IS properly grounded (electricity in the electrified ground travels up through you and out to what your touching that's properly grounded). There's actually a documented case of this happen at a fish farm in the UK. The little fishies were periodically being electrocuted from an improperly grounded/bonded power line TWO MILES AWAY.

So Gomb, should you bond your spa to the pad? Well, it could be done if you can get to the metal reinforcement. But is it really necessary? Up until a couple of years ago it wasn't a requirement of code. Since your pad was pre-existing, it's not required (unless you have some very weird municipality requiring it be brought up to current code if a spa is put on it....... VERY unlikely). Personally I wouldn't bother.

OH, also, somewhere someone mentioned all "you" had to do was wrap a wire around the metal reinforcement to effective bond it. THIS IS ABSOLUTELY INCORRECT. The bonding wire HAS to be attached permanently and solidly. Generally with a clamp. "Wrapping it around" does not give a solid connection.

Please email me and I'll now give you the written test on bonding vs. grounding. Remember, eyes on your own papers. Recess when you're done.  ;D

© 2007 Dr. Spa
Title: Re: Slab with rebar or wire mesh?
Post by: Dr. Spa™ Ret. on February 28, 2007, 11:51:24 pm







holly crap. I typed all that?
Title: Re: Slab with rebar or wire mesh?
Post by: Chas on March 01, 2007, 12:38:26 am
Who is this 'Holly" Chick?

 8-)
Title: Re: Slab with rebar or wire mesh?
Post by: Dr. Spa™ Ret. on March 01, 2007, 12:48:03 am
Quote
Who is this 'Holly" Chick?

 8-)


Terms next "spa technician"?
Title: Re: Slab with rebar or wire mesh?
Post by: Gomboman on March 01, 2007, 12:51:39 am
Very nice doc. Thanks for the lesson.  :)
Title: Re: Slab with rebar or wire mesh?
Post by: Dr. Spa™ Ret. on March 01, 2007, 11:25:45 am
After receiving your email this morning (and responding), let me try a more direct answer to your question about "grounding" the slab.

To be technically correct, and up to code what should be done is as follows.... A copper wire (I believe #6) should be firmly attached to the reinforcement wire mesh. This copper wire should extend up through the pad. On the underside (or side) of the control box for the spa (see picture #1 below) there should be a bonding lug or bar (should look similar to picture #2 or #2a). This "bonding lug should be clearly visable without having to open the control box. The copper wire should be attached to the "bonding lug". Please note there may and probably are other bare coper wires running to this lug/bar. Most frequently one from the pump. Each wire should go into a seperate hole in the bonding bar.

(http://www.marquisspas.com/images/right_sidebar/img_sdbar_MP160pump.jpg)
#1 - control box

(http://images.orgill.com/200x200/6747240.jpg)
#2 - bonding lug

(http://
http://kk10939.hi178.com/nexus/upload/10939/commodity/middleimg/A035.JPG)
#2a - bonding lug


Quote
I'm getting a slab poured soon for my brand-new Epic, set to arrive next week!  The guy is using a heavy-guage wire mesh instead of rebar.  Is this okay?  Also, I read something a while back about grounding a slab.  Is that necessary?  I don't think he's doing that.
Thanks in advance!
Title: Re: Slab with rebar or wire mesh?
Post by: cool breeze on March 06, 2007, 03:10:38 am
Dr. spa help me understand this
 you said Dirt, is a VERY POOR conductor of electricity. In reality what this will do is potentially electrify the ground around the spa and has the potential of ELECTROCUTING you if your standing on the ground and touch something that IS properly grounded
i thought a proper ground is a copper grounding rod  around 7' long driven into the ground (dirt) which you would connect a #6 copper  ground wire to
Title: Re: Slab with rebar or wire mesh?
Post by: Dr. Spa™ Ret. on March 06, 2007, 01:22:25 pm
I'm not sure how to additionally help you. You thought a proper ground is a copper grounding rod  around 7' long driven into the ground. I've explained why this is incorrect. I can though add that grounding through the use of grounding rod is typically ONLY done at the main electrical panel is done to limit the voltage imposed on the system ("system" being the electrical company providing the electricity) by lightning, unintentional contact with higher-voltage lines, or line surges.

Title: Re: Slab with rebar or wire mesh?
Post by: Brewman on March 06, 2007, 03:13:41 pm
A grounding rod is not allowed by NEC for most slave (sub) panels.  A spa panel in this case counts a sub panel.  A seperate ground rod here wouldn't be allowed per NEC.  If you want to argue the case with them, be my guest.  It's your spa.

 If the sub panel is being installed in a building that is physically disconnected including any conductive materials like metal pipes, etc.., then a seperate ground rod for that sub panel may be required.  

For most spa installs, if not all of them, no ground rod allowed.  A correctly installed spa and spa panel will GROUND back to the main panel ground bus, which is connected to the spike in the ground.

You need to BOND any grounded metal that is within 5' of the spa, to the spa.  As explained earlier, this is not grounding, but bonding.  When I did my spa wiring I was required to bond my water spigot to the spa bonding lug with a bare solid copper #6 awg bonding wire and a bonding clamp on the spigot.  This bare wire runs outsid of the wire bundle conduit- attached with zip ties.  Rules might be different now on what wire is required to bond.

As always, if in doubt check with your local authority for what is required in your area.  NEC code is interpreted in various ways, what flies here might not in your area.

Title: Re: Slab with rebar or wire mesh?
Post by: Bama on March 06, 2007, 11:27:10 pm
OMG, I didn't know you had to ground any metal near a hot tub?? :o :o :o
I've recently put a patio cover over my tub.  
What should I do to ground that?
Title: Re: Slab with rebar or wire mesh?
Post by: Dr. Spa™ Ret. on March 07, 2007, 12:11:21 am
Quote
OMG, I didn't know you had to ground any metal near a hot tub?? :o :o :o
I've recently put a patio cover over my tub.  
What should I do to ground that?


Nothing. But if it's within 5' of the tub it needs to be BONDED
Title: Re: Slab with rebar or wire mesh?
Post by: Brewman on March 07, 2007, 07:52:43 am
YOU might not have to bond that metal to your spa, I did because that part of the NEC is enforced by the local inspector in this area.  
 If the electrical service to your spa was installed by a professional who pulled permits and got the required inspections, your installation was probably done to code, and I wouldn't worry about it.  
 If it was done by yourselves, or a handyman, or anyone who didn't pull the permits and get the inspections, then it's anyones guess if your install is to code.  
 Like I said, what is code now wasn't code 4 years ago, and what and how the code is enforced may differ in your area vs where I live.

If you're at all concerned- you could contact your local inspectors and ask them. But be prepared to correct anything that is out of standards in the event they come for a visit.  On your dime.